Single Sided Flexible PCB with Dual Access
|Payment Type:||L/C,T/T,D/P,Paypal,Money Gram,Western Union|
|Terms of Trade:||FOB,CFR,CIF,EXW,FCA,CPT,CIP|
|Min. Order:||1 Piece/Pieces|
|Place of Origin:||China|
Single Sided Flexible PCB with Dual Access
A dual access flexible circuit Board is a single sided flexible circuit Board that is manufactured so that the conductive material can be accessed from both sides of the circuit. Flexible Circuit is a front runner in this technology utilizing specialized lasers and processing to skive open the polyimide layer of the base material to allow for dual access to the single copper layer.
The Advantages of Flexible Circuit Board
As a connective device, the primary benefits of flexible circuits compared to traditional cabling and rigid boards include:
- Reduced wiring errors
- Elimination of mechanical connectors
- Unparalleled design flexibility
- Higher circuit density
- More robust operating temperature range
- Stronger signal quality
- Improved reliability and impedance control
- Size and weight reduction
Assembly Error Reduction – With accurate designs and automated production, flex circuits eliminate human errors once involved in hand-built wire harnesses. With the exception of production-induced errors, circuits are ONLY routed to those points called for by the accurate design plan.
Decreased Assembly Time and Costs – Flex circuits require less manual labor during assembly and reduce production errors. Flex circuits have an intrinsic ability to integrate form, fit and function. Flex circuits eliminate the high cost of routing, wrapping and soldering wires. Complete interconnection systems are installed or replaced, rather than individual hard PC boards. As a result, wiring errors are eliminated and hence manufacturing costs are reduced. Whether it is a low volume production with a complex circuit or high volume production with a simple circuit, assembly time and costs are decreased.
Design Freedom – Unlike rigid boards, flex circuits are not restricted to two dimensions. Because they are as flexible as wires or ribbon cables, flex circuit design options are endless. At Flexible Circuit, we pride ourselves on taking on the most complex of design challenges. Flex circuits can be designed to meet highly complex and unimaginable configurations while being able to operate in the most hostile environments. Flex circuit designs could entail any of the following:
- Highly complex configurations
- Withstand hostile operating environments
- Single- Double- combinations
- Complex interconnections
- Rigid/flex capabilities
- Surface mounted devices
High Density Applications – Flexible circuits allow for minutely narrow lines giving way to high density device population. Denser device populations and lighter conductors can be designed into a product, freeing space for additional product features.
Improved Airflow – Because of their streamlined design, flex circuits allow for the flow of cooling air through an electronic application.
Increased Heat Dissipation – Due to the larger surface-to-volume ratio and compact design of flexible circuits, a shorter thermal path is allowed. Further, the thinner design of flex circuits allows for heat dissipation from both sides of the circuit.
Increased System Reliability – In the past, most circuit failures occurred at an interconnection point. Flex circuits can be designed so that interconnections are reduced, which in turn, increases the reliability of a circuit.
Point-to-Point Wire Replacement – Depending on the number of point-to-point connections in a circuit design, at Flexible Circuit, we guarantee that we can design and build a single flex circuit that can eliminate many (if not all) of those interconnections. At Flexible Circuit, [We Go Where Others Will Not."
Reliability and Durability – A flexible circuit can move and flex up to 500 million times without a failure, in designs that have moving parts. The exceptional thermal stability of polyimide also allows the circuit to withstand applications with extreme heat. The thermal stability of polyimide provides a better base for surface mounting than hard boards. Because the compliant base film places less stress on soldered joints, a thermal mismatch is less likely to occur.
Repeatable Routings – Our circuits are made from precise replicas of artwork for superior manufacturing consistency. The etched circuits replace the solder and hand wiring connections of the rigid board, completely eliminating wiring errors.
Simplified Circuit Geometry – Flexible Circuit Technologies places surface mount electronics directly onto the circuit which results in streamlining the overall design. Intricate patterns that were nearly impossible to achieve with rigid boards are made easily in flex circuits.
Package Size and Weight Reduction – Multiple systems in rigid boards create more weight and utilize more space. Flex circuits contain the thinnest dielectric substrates available. Thinness allows for a more streamlined design, eliminating the need for bulky rigid boards. The elasticity and flexibility allow package size reduction. In addition to package size reduction, package weight reduction is another benefit. With the ever increasing demands of the electronics industries, weight reduction keeps flex circuits very competitive.
Applications of Flexible Circuit Board
Prior to designing a circuit, there are two fundamental structural applications that must be understood and dictate conductor selection:
Static Application – An application where flexible circuits are flexed only to install the circuit and fit it into its application (also known as flex-to-fit or flex-to-install). A static application will typically be made using the less expensive Electro Deposited (ED) copper.
Dynamic Flexing Applications – A situation where the flexible circuit itself is dynamically (repeatedly) flexed during the actual use of the final product. Common examples include flip-type cell phones, laptops, printer heads and robotic arms. A dynamic application will require the use of Rolled Annealed (RA) copper.
The benefits of flexible circuits are realized in most applications requiring high volume flexing and/or a high degree of accuracy. Some common applications include:
- Air bag systems
- Automotive engine controls
- Antilock brakes
- Bar code equipment
- Battery packs
- Cell phones
- Heart monitors and pacemakers
- Fuel pumps
- Hearing aids
- Motion systems
- GPS systems
Learn more about JHY PCB by exploring the manufacturing capability of Flexible PCB below. We can do more than you can imagine.
|PCB Layers||1 - 8layers|
|Laminate||DuPont PI, Shengyi PI|
|Maximum PCB Size(Length x Width)||Single Sided PCB||480*4000mm|
|Double Sided PCB||480*1800mm|
|Minimum Board Thickness||Single Sided PCB||0.05mm+/-0.02mm|
|Double Sided PCB||0.08mm+/-0.02mm|
|Multilayers||As per Gerber|
|Finished Board Thickness||1-6L||0.05mm-0.6mm|
|Min Tracing/Spacing||Copper Thickness 1/3 oz:||0.076mm/0.076mm (1-6L)|
|Copper Thickness 1/2 oz:||0.076mm/0.076mm (1-6L)|
|Copper Thickness 1oz:||0.1mm/0.1mm (1-6L)|
|Min. Annular Ring||4mil|
|Minimum Hole Size||1-6L||0.2mm(8mil) (CNC)|
|Solder Mask Color||Green, White, Blue, Black, Red, Yellow|
|Solder-stop coating---Coverlay||PI and PET film|| |
|Silkscreen Color||White, Black, Yellow|| |
|ENIG(Electroless NickLead-Freeion Gold)||Ni thickness:2-6um|
|Flash Gold||Ni thickness:2-8um|
|Immersion Tin||Tin thickness:0.5-1um|
|Special technologies||Peelable solder mask|
|Stiffener (only for PI/FR4 substrate)|
|Rigid Flex PCB|
Material for Manufacturing Flexible Double Board
Conductors – Copper is the most widely used conductor and comes in various thicknesses to meet each customer`s requirements. Conductor options include:
- Rolled annealed (RA) copper
- Electro deposited (ED) copper
- Silver ink
As the flex circuit market continues to expand, there have been many advances in technology including:
Heat Sinks – Heat sinks can be laminated to flex circuits to dissipate heat away from sensitive components such as LEDs.
Component Assembly –We offer through hole and surface mount capabilities, as well as in circuit testing, conformal coating, and electrostatic protective packaging.
Controlled Impedance – With increasing signal switching speeds, engineers need to understand and control the impedance of traces. With short signal transition times and high clock rates of modern digital circuitry, traces need to be considered transmission lines instead of simple interconnections. With today`s higher speed requirements, controlled impedance traces are designed to minimize electrical reflections and ensure an error free transition between the track and interconnections. If perfectly optimized, controlled impedance allows control of the physical dimensions and material of the cable. Controlled impedance signal transmission requires flexible circuit materials to be uniform in both thickness and electrical properties. At Flexible Circuit Technologies, we have extensive experience in designing and manufacturing flex circuits with controlled impedance.
Crimp Pins – Crimp Pins are mechanically attached a circuit to allow for soldered connections.
Graphic Overlays – Graphic Overlays can be placed over flexible circuits, rigid boards or membrane switches. The overlays provide the user interface with the underlying circuit and typically are used in conjunction with LEDs, LCD displays or dome switches mounted on thie circuits. The overlays are made from polycarbonate, polyester or acrylic materials.
Laser Skived Slots and Holes – Historically, X-acto knives or razor blades were utilized to cut intricate areas of a flex circuit, the successful yield of which depended on the skill of the operator. FCT has dramatically improved this process by utilizing a top-of-the-line laser beam with extremely precise depth control to accurately cut the underlying substrate of a flex circuit. Precise laser beams can skive circuit openings with the utmost precision.
Overmolding – Overmolding is the process by which FCT embeds electronics versus simply placing electronics on the circuit. As electronic devices and required interconnections become more compact, embedding electronic circuitry within the cable assembly is a cost effective alternative to on-board electronics. Most often referred to as smart cables or dongles, these embedded devices can solve many packaging challenges.
Panelization – During the panelization process a stiffener is applied to the boundaries of multiple circuits on a panel so that they can be easily processed through the [pick & place" and wave soldering processes. Once the panel of circuit boards is done, simply clip them out and they are ready to go.
Pressure Sensitive Adhesives (PSAs) – PSAs with a release liner are used in applications where a portion(s) of the circuit needs to be secured to a specific location within the final product. During assembly, the release liner is peeled away and the exposed adhesive allows the assembler to press the circuit into place and keep it there.
Sculptured Flex Circuits – Sculptured flex circuits are special in that the copper conductors vary in depth and thickness in different places. The copper is thin at the most flexible part of the circuit and thick at the interconnection point. Sculptured flex circuits allow for bare metal connections (like a plug in) and remain strong at the solder joint formation. Sculptured fingers provide a more reliable alternative to mechanically fastened crimp pins.
Shielding – Shielding is applied when an application requires limits in electromagnetic and/or electrostatic interference. Protective shielding can be patterned or solid. Either way, it reduces noise and controls impedance of signal lines.
Stiffeners – Stiffeners are applied to flex circuits where additional support is needed such as areas of component assembly or underneath exposed traces that will be plugged in for connection. Common stiffeners are FR4 and polyimide.
Wire Assembly – In certain applications a combination of flex or rigid circuit with traditional wire may be a more economical design that still meets the needs of the customer`s subassembly. At Flexible Circuit Technologies, we have the capabilities to design, source, manufacture and assemble the entire subassembly incorporating the circuit, wiring and components. This level of capabilities and commitment is what differentiates us from other flex circuit suppliers.
Flexible Heaters – Flexible heaters are thin, bendable heating elements, shaped to fit your unique heating equipment needs.
Hot Bar Solder – Hot bar solder connection is a way to eliminate a connector set between the hardboard and the flex circuit. This connection provides an efficient, durable and less expensive alternative to a standard connector set.
Double Sided Flexible PCB Stack Up
Layering or [stack-up" of a single sided flex circuit
Single Sided Flex Circuit with Dual Access
The basic stack-up of a double sided circuit with a PSA based stiffener
Example stack-up of a four layer flex circuit
Four-layer combination rigid flex circuit has four conductive copper layers. Typically, a four-layer has two flexible layers and two rigid layers.
JingHongYi PCB (HK) Co., Limited
Jinghongyi PCB (HK) Co., Limited is a professional manufacturer of high-quality PCB. JHY PCB specializes in quick turn PCB prototypes, small-medium volume PCB. Established in 2011, located in Baoan District, Shenzhen, China, with more than 500 experienced employees, we're able to achieve monthly output 40000 square meters.
PCB Manufacturing Services
As one of leading printed circuit board manufacturers based in China, JHYPCB has been offering international companies of all sizes with high-quality PCB prototype to production services at fair price for 8 years. To make professional and advanced circuit boards, we're committed to adhering to the strictest standards during PCB manufacturing process, we're fully compliant with the ISO 9001:2008 quality management system.
- Save money&time! Achieve peace of mind!
- A professional and trustworthy PCB Prototype manufacturer.
- Fastest PCB Prototype.
- One stop solution for various PCB&SMT Stencil.
- Low cost for simple PCB.
- Affordable price for high-tech PCB.
- Minimum orders 1pcs.
- 24-hour online customer service.
- Professional PCB engineer for one-to-one service.
- Shipment on time.
- Guarantee good service and quality from PCB quotation to delivery.
To deliver true value and convenience to our PCB fabrication clients, we expand our business to components sourcing and turnkey PCB Assembly services ranging from prototype, low-to-middle volume to high volume up to 1 million pcs. We can mount components on circuit boards using surface mount technology (SMT),through-hole technology (THT), and manual insertion:
- High quality assembly services with short lead times
- No minimum order
- No additional charge for stencils
- Free DFM Check
- 100% AOI test and X-Ray test for BGAs package
- Function tests & IC programming based on custom requirements
Our company is approved by UL, TS16949, ISO-9001, and RoHS compliance.
| || || |
All boards are produced according to IPC-6012 standards and inspected according to IPC-A-600 in the latest version. Our products are widely applied in communications, industrial control, power electronics, medical equipment, security electronics, consumer electronics, LED, etc. More than 90 percent of them were exported to Europe, North America, South America.
One stop service include
| || || |
| || || |
| || || |
| || || |
| || || |
| || || |
| || || |
| || || |
- Company Name: JingHongYi PCB (HK) Co., Limited
- Representative: Chen Zhi
- Product/Service: PCB Manufacturer , PCB Prototype , Flexible PCB , Multilayer PCB , Aluminum PCB , Rigid Flex PCB
- Capital (Million US $): US$1.5 Million
- Year Established: 2011
- Total Annual Sales Volume (Million US $): US$50 Million - US$100 Million
- Export Percentage: 91% - 100%
- Total Annual Purchase Volume (Million US $): US$10 Million - US$50 Million
- No. of Production Lines: 8
- No. of R&D Staff: 5 -10 People
- No. of QC Staff: 41 -50 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 1,000-3,000 square meters
- Factory Location: Building 15, Wan Xia Industrial Park, Tongfuyu Industrial Zone, Shajing,Baoan District, Shenzhen, China.
- Contact Person: Ms. Megan
- Tel: 86-1351-0758219
Premium Related Products